Monel K500 Buttweld
Fittings are pipe fittings made from Monel K500 alloy, a nickel-copper
alloy with the addition of aluminum and titanium. These fittings are designed to be joined
to pipes using the buttwelding technique, where the fitting and the pipe are fused together
through heat and pressure.
Monel K500 is a corrosion-resistant alloy that offers enhanced mechanical
properties compared to Monel 400. It consists of approximately 65-70% nickel and 29-33%
copper, with small additions of aluminum and titanium. The alloy is known for its excellent
resistance to corrosion in various environments, including seawater, acids, alkalis, and
high-velocity seawater.
Monel K500 Buttweld Fittings come in various types, such as elbows, tees,
reducers, crosses, caps, and more. They are available in different sizes, schedules, and
configurations to suit specific piping requirements. These fittings are manufactured with
precise dimensions and adherence to industry standards to ensure compatibility and seamless
integration with existing piping systems.
Monel K500 Buttweld Fittings exhibit exceptional resistance to fatigue, making them suitable
for applications involving cyclic loading and stress. Monel K500 alloy is non-magnetic,
making it ideal for applications where magnetic interference must be avoided, such as in
electrical and electronic equipment. Monel K500 Pipe Fittings find applications in
industries such as marine, oil and gas, chemical processing, and aerospace, where corrosion
resistance, strength, and reliability are crucial.
Monel K500 Buttweld Fittings are commonly used in industries where corrosion resistance and
high mechanical strength are required. They are suitable for applications such as seawater
piping systems, offshore equipment, chemical processing plants, oil and gas installations,
and more. These fittings offer long-lasting performance and are chosen for their ability to
withstand corrosive environments and high-pressure conditions.
Manufacturing Process Of Monel K500 Buttweld Fittings
Raw Material Selection
The manufacturing process of buttweld fittings begins with the careful
selection of raw materials.
Cutting and Shaping
Once the raw materials are selected, they undergo a precise cutting and
shaping process.
Heating and Forming
Heating the materials to a specific temperature ensures they become
malleable, facilitating the shaping process.
Welding and Joining
These processes ensure secure and leak-proof connections, enhancing the
reliability and longevity.
Finishing and Quality Control
After this the buttweld fittings undergo comprehensive finishing and
quality control procedures.
Packaging and Delivery
To reach their destination in pristine condition, we employ careful
packaging techniques.
Specification Of Monel Alloy K500 Butt Weld Fittings
Specifications |
ASTM B366 / ASME SB366 |
Size |
Seamless Butt Weld Fittings: 1/2" - 10"
Welded Butt Weld Fittings: 1/2" - 48" |
Thickness |
SCH10, SCH20, SCH30, STD SCH40, SCH60, XS, SCH 80, SCH 100, SCH 120, SCH
140, SCH 160, XXS available with NACE MR 01-75 |
Type |
DN15-DN1200 |
Dimensions |
ASME/ANSI B16.9, ASME B16.28, MSS-SP-43, BS4504, BS4504, BS1560, BS10 |
Bending Radius |
R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom MSS Sp-43 Stainless Steel Pipe
Fitting |
Size Range |
½" NB to 24" NB in Sch 10s, 40s, 80s, 160s, XXS. (DN6~DN100) ASTM B366
Stainless Steel Buttweld Fitting |
Elbows |
Angle : 22.5 deg, 30deg, 45 deg, 90 deg, 180 deg, 1.0D, 1.5D, 2.0D, 2.5D,
3D, 4D, 5D, 6D, 7D-40D .
Standard: ASME B16.9, ASME B16.28, ASME B16.25, MSS SP-75 DIN2605 JISB2311
JISB2312 JISB2313, BS, GB, ISO |
Connection |
Welding |
Manufacturing process |
Forge, Cast, Push, Press, etc. |
Key markets and industries |
Bitumen upgraders.
Heavy oil refineries.
Petrochemicals and acids.
Nuclear power (mostly seamless).
|
Test Certificates |
EN 10204/3.1B
Raw Materials Certificate
100% Radiography Test Report
Third Party Inspection Report, etc |
Specialized manufacturer of |
90º Elbows, 45º Elbows, Tees, Crosses, Reducers, Pipe Cap, Stub End, Pipe
Bend |
We provide Material Test Certificates (MTC) as per EN 10204 3.1
and EN 10204 3.2, Test Certificates certifying NACE MR0103, NACE MR0175 |
Monel K500 Buttweld Fittings Equivalent Grades
STANDARD |
WERKSTOFF NR. |
UNS |
JIS |
BS |
GOST |
AFNOR |
EN |
Monel K500 |
2.4375 |
N05500 |
- |
- |
- |
- |
- |
Chemical Composition of Monel Alloy K500 Buttweld Fittings
Grade |
C |
Mn |
Si |
S |
Cu |
Fe |
Ni |
Monel K500 |
0.25 max |
1.5 max |
0.5 max |
0.010 max |
27.00 – 33.00 |
0.5 – 2 |
63.00 min |
Mechanical Properties of Monel Alloy K500 Buttweld Fittings
Element |
Density |
Melting Point |
Tensile Strength |
Yield Strength (0.2%Offset) |
Elongation |
Monel K500 |
8.44 g/cm3 |
1350 °C (2460 °F) |
Psi – 160000 , MPa – 1100 |
Psi – 115000 , MPa – 790 |
20 % |
Types Of Monel K500 Welded Fittings
Monel Alloy K500 90 Degree Elbow
Monel® Alloy K500 45 Degree Elbow
Monel® Alloy K500 Long Radius Elbow
Monel Alloy K500 Short Radius Elbow
Monel Alloy K500 Concentric Reducer
Monel Alloy K500 Eccentric Reducer
Nickel Alloy K500 Pipe Bend
Monel Alloy K500 Pipe Nipple
Other Types Of Monel K500 Seamless Fittings
- Monel Alloy K500 Pipe Fittings
- Monel K500 Seamless Pipe Bend
- Monel Alloy K500 Schedule 10 Two Joint Pipe Fittings
- Monel K500 Schedule 40 180° LR Return Bend
- UNS N05500 Buttweld Fittings
- Monel Alloy K500 Seamless Pipe Elbow
- 2.4375 Seamless Fittings
- Monel K500 90° Weldable SR Elbow
- 2 inch Monel K500 Pipe Fittings
- UNS N05500 Buttweld Pipe Fittings
- UNS N05500 Welded Fittings
- Monel K500 Elbow
- Monel K500 Stub End
- Monel K500 Reducer
- ASTM B366 Nickel Alloy K500 45 Degree Elbow
- Monel K500 Reducing Tee
- ASME SB366 Nickel Alloy K500 Buttweld Cap
- Monel K500 Weldable 3D Elbow
- Monel K500 Lap Joint Stub End
- 2.4375 Equal Cross
- ASME B16.9 Monel K500 1D Elbow
- Monel K500 Sch 10 Lateral Tee
- Monel K500 U Bend
- Monel K500 SR Elbow
- Monel Alloy K500 180 Degree Elbow
- Monel K500 Pipe End Cap
- Monel Alloy K500 Schedule 40 Pipe Reducer
- ASTM B366 K500 45° Long Radius Elbow
- MSS-SP-75 Monel Alloy K500 Buttweld Pipe Fittings
- Monel K500 End Pipe Cap
UNS N05500 Buttweld Fittings Price, Dimension, Weight
Monel K500 Buttweld Fittings Industrial Application
Power Generation Industry
Export & Supply Destination of Alloy K500 Buttweld Fittings
-
Europe
-
Asia & Middle East
-
Africa
-
America
-
Oceania
- Countries - Estonia, Greece, Liechtenstein, Hungary,
Azerbaijan, Spain, Cyprus, Luxembourg, Belarus, Belgium,
Latvia, Turkey, Russia, Romania, Norway, Ireland, Croatia,
Monaco, Finland, Ukraine, Italy, United Kingdom, Lithuania,
Serbia, Germany, Portugal, Moldova, Poland, France,
Switzerland, Netherlands, Austria, Denmark, Bulgaria,
Slovakia, Czechia/Czech Republic, Sweden, Malta.
- Cities - Budapest, Milan, Kraków, Mannheim, Murcia,
Bilbao, Prague, Gothenburg, Antwerp, Helsinki, The Hague,
Valencia, Aarhus, Stuttgart, Brno, Düsseldorf, Cologne,
Utrecht, Szczecin, Nuremberg, Varna, Córdoba, Essen,
Münster, Nantes, Zaragoza, Hamburg, Bucharest, Munich,
Marseille, Wrocław, Sofia, Zagreb, Athens, Paris, Bonn,
Malmö, Amsterdam, Rotterdam, Frankfurt am Main, Duisburg,
Karlsruhe, Bologna, Vilnius, Riga, Plovdiv, Warsaw,
imișoara, Lisbon, Tallinn, Turin, Seville, Iași, Lublin,
Vila Nova de Gaia, Constanța, Dortmund, Bari, Augsburg,
Stockholm, Bratislava, Thessaloniki, Naples, Bielefeld,
Poznań, Sintra, Rome, Florence, Palermo, Barcelona,
Wuppertal, Hanover, Toulouse, Bydgoszcz, Málaga, Palma de
Mallorca, Cluj-Napoca, Bochum, Alicante, Leipzig, Genoa,
Bremen, Dresden, Galați, Espoo, Madrid, Vienna, Copenhagen,
Nice, Las Palmas, Kaunas, Łódź, Dublin, Lyon, Gdańsk,
Berlin.
- Countries - Afghanistan, North Korea, South Korea,
Qatar, Azerbaijan, Israel, Malaysia, Hong Kong, Armenia,
Lebanon, Bahrain, Bangladesh, Japan, Sri Lanka, Kyrgyzstan,
Philippines, Nepal, Taiwan, Bhutan, Maldives, Kuwait,
British, Singapore, Iraq, Saudi Arabia, Russia, Thailand,
Turkey, Oman, Mongolia, Jordan, Iran, Indonesia, Macau,
Myanmar, United Arab Emirates, India, Vietnam, China, Egypt.
- Cities - Shymkent, Hyderabad, Krasnoyarsk, Kochi,
Chelyabinsk, Pune, Surabaya, Mumbai, Hangzhou, Daegu,
Shenyang, Kyoto, Changsha, Xi'an, Chongqing, Chennai,
Incheon, Rawalpindi, Dubai, Taichung, Novosibirsk, Khulna,
Tokyo, Hyderabad, Shanghai, Xiamen, Ranchi, Shenzhen, Omsk,
Tianjin, Suzhou, Ankara, Davao City, Surat, Pyongyang,
Zhongshan, Delhi, Beijing, Hefei, Bangkok, Lucknow, Jaipur,
Taipei, Phnom Penh, Busan, Lahore, Yerevan, Foshan, Kolkata,
Guangzhou, Bandung, New Taipei City, Wenzhou, Ahmedabad,
Fukuoka, Nagpur, Seoul, Quezon City, Quanzhou, Medan,
Shantou, Manila, Sapporo, Tehran, Kaohsiung, Izmir,
Yokohama, Osaka, Caloocan, Hong Kong, Astana, Bengaluru,
Jakarta, Faisalabad, Kabul, Istanbul, Almaty, Kobe, Ho Chi
Minh City, Vadodara, Kuala Lumpur, Hanoi, Jeddah, Tbilisi,
Peshawar, Riyadh, Yangon, Zhengzhou, Baku, Zunyi, Chengdu,
Dhaka, Baghdad, Dongguan, Taoyuan, Yekaterinburg,
Chittagong, Kawasaki, Tainan, Wuhan, Nanjing.
- Countries - Mexico, Suriname, Colombia, Barbados,
Saint Vincent and the Grenadines, Canada, Cuba, Haiti,
Panama, Trinidad and Tobago, Dominica, Chile, Bahamas, Peru,
Costa Rica, Grenada, Ecuador, Antigua and Barbuda, Dominican
Republic, Honduras, Brazil, Argentina, Belize, El Salvador,
Nicaragua, Guyana, Jamaica, Venezuela, Guatemala, Uruguay,
Bolivia, Saint Lucia, United States of America, Paraguay.
- Cities - Porto Alegre, Santa Cruz, Ciudad Juárez,
Mérida, Medellín, Toronto, Lima, Ciudad Guayana, Recife,
Calgary, Monterrey, Campinas, Acapulco, Valencia, Belém,
Barquisimeto, Fortaleza, Tijuana, Natal, Trujillo, Phoenix,
Guayaquil, Cali, Havana, Port-au-Prince, Fort Worth, San
Diego, Los Angeles, Duque de Caxias, Santiago, Caracas,
Brasília, Hermosillo, Quito, Edmonton, Managua, El Alto,
Austin, Guadalajara, San Jose, San Francisco, Guarulhos,
Charlotte, Nezahualcóyotl, New York, Houston, Indianapolis,
Montreal, Campo Grande, Zapopan, Santo Domingo, Tegucigalpa,
Córdoba, Salvador, São Paulo, Buenos Aires, Manaus, São
Luís, León, Chicago, Chihuahua, Rio de Janeiro, Denver,
Guatemala City, Ecatepec, Dallas, Puebla, Maracaibo,
Rosario, Belo Horizonte, Ottawa, Mexico City, Jacksonville,
Montevideo, Columbus, Barranquilla, Philadelphia, São
Gonçalo, Goiânia, Curitiba, Bogotá, San Antonio
- Countries - Australia, Tuvalu, Samoa, Micronesia,
Kiribati, Nauru, New Zealand, Tonga, Marshall Islands,
Solomon Islands, Palau, Vanuatu, Fiji, Papua New Guinea.
- Cities - Palmerston North, Sydney, Tauranga, Nouméa,
Launceston, Port Moresby, Sunshine Coast, Ballarat, Honiara,
Wellington, Darwin, Newcastle–Maitland, Toowoomba, Adelaide,
Honolulu, Wollongong, Gold Coast, Suva, Brisbane, Melbourne,
Hobart, Geelong, Dunedin, Lae, Cairns, Townsville,
Christchurch, Albury–Wodonga, Mandurah, Central Coast,
Canberra–Queanbeyan, Papeete, Perth, Auckland, Hamilton,
Bendigo