What are Monel fasteners, and what are their key characteristics?
Monel fasteners are a type of fastening hardware specifically made from an alloy known as Monel K500. Monel is a nickel-copper alloy with exceptional corrosion resistance, high strength, and good mechanical properties. It comprises approximately 67% nickel and 23% copper, with small amounts of iron, manganese, carbon, and silicon.
The key characteristics of Monel fasteners lie in their ability to withstand various environments, including seawater, acidic and alkaline solutions, and various corrosive gases. They exhibit excellent resistance to pitting, crevice corrosion, and stress corrosion cracking. Additionally, Monel fasteners retain their mechanical strength at high temperatures, making them suitable for applications in industries such as marine, oil and gas, chemical processing, and aerospace.
What industries or applications commonly use Monel fasteners?
Due to their exceptional properties, Monel fasteners find extensive use across various industries and applications. One industry that commonly utilizes Monel fasteners is the marine industry. These fasteners are highly resistant to corrosion from seawater and are often employed in shipbuilding, offshore structures, and marine equipment. Another significant application lies within the oil and gas sector, where Monel fasteners are utilized in offshore platforms, pipelines, and subsea equipment.
In the chemical processing industry, these fasteners are favoured for their resistance to corrosive chemicals and are employed in valves, pumps, and reactors. Monel fasteners are also used in aerospace applications, as they can withstand high temperatures and offer good mechanical strength. Other industries commonly relying on Monel fasteners include power generation, pharmaceuticals, and food processing, where their corrosion resistance and durability are valued.
Are Monel fasteners suitable for use in high-temperature environments?
Monel fasteners are indeed suitable for use in high-temperature environments. This nickel-copper alloy retains its mechanical strength and integrity even when exposed to elevated temperatures. Monel has a high melting point and excellent thermal stability, allowing it to withstand harsh conditions without significantly losing properties. It exhibits good resistance to thermal expansion, ensuring dimensional stability in high-temperature applications.
Monel fasteners maintain their corrosion resistance at elevated temperatures, making them reliable for aerospace, power generation, and chemical processing, where high temperatures are often encountered. Whether in turbine engines, heat exchangers, or high-temperature pipelines, Monel fasteners provide the necessary strength and reliability to withstand the demands of such environments.
Manufacturing Process Of Monel Fasteners
Forging
Forging is a manufacturing process that involves shaping metal through the application of force.
Machining & Drilling
Both machining and drilling play crucial roles in the manufacturing of components across a wide range of industries.
Heat Treatment
Heating the metal to a temperature below the critical range and then slow cooling
Quality Control & Marking, Identification
Quality control and marking are essential aspects of manufacturing and production processes across metal industries.
Packaging and Delivery
To reach their destination in pristine condition, we employ careful packaging techniques.
Monel Fasteners Specification
Standard |
ASTM B574 / ASME SB574 |
Bolt / Screw Size |
M3 – M56 | 3/6″ to 2″ | Custom Sizes |
Nuts Size |
M3 – M56 | 3/6″ to 2″ | Custom Sizes |
Washers Size |
M3 – M56 | 3/6″ to 2″ | Custom Sizes |
Machine Screws Size |
M1.6 – M12 |
Self Tapping Screw Size |
No.2 – No. 14 |
Length |
3 mm to 200 mm |
Threads |
UNF, BSW, BSF, METRIC, UNC, or as required |
Fasteners |
- DIN : DIN 934, DIN 931, DIN 970, DIN 933
- UTS : UNEF, NPT, UNC, UNS, UNF, NPTF
- ISO : JIS standards, ISO 4033, ISO 4032,
- ANSI – American National Standards Institute
- ASME B18.5
- ANSI B 28.2.4 1M
- as per defined in ASME B16.5 standard Stud Bolt length
- ANSI B 18.2.4 2M
- as per defined in ASME B18.2.2 Hex nuts
|
Dimensions |
DIN 931, 933, 934, 7991, 976, 125, ASME B18.2.1, B18.3 |
Threads |
Unless otherwise specified, the threads shall be rolled or cut and tapped horizontally or vertically |
Test Certificate |
as per EN 10204 / 3.1 Manufacturer Test Certificate |
Additional Certifications |
PED 97/23/EC Certified, Merkblatt AD 2000 W2 Certified |
Production Process |
M24-M100: hot forging , M2-M24: Cold Froging, for custom-made connecting element machining and CNC |
Types |
Bolts, Nuts, Stud Bolts, Washers, Threaded Rod, Anchor Fasteners, Eye Bolt, Stud, Cotter Pin, Socket Screw, Fine Fasteners & Spares, Foundation Fasteners, Hexagon Castle Nuts, Hexagon Domed Cap Bolts, Hexagon Thin Nuts etc. |
Monel Fasteners Equivalent Grades
Other Types Of Monel Fasteners
- Monel Nuts
- Monel® Alloy U Bolts
- Alloy Square Nuts
- Monel Hex Head Bolts
- Monel Fasteners
- Monel Fasteners
- Monel Machine Screws
- Alloy Fasteners
- Monel Alloy Fasteners
- Monel Alloy Fastener
- Monel Alloy Bolts
- ASTM B574 Monel Washers
- Monel Nut Bolt
- Monel® Alloy Bolts and Nuts
- Monel Double Ended Studs
- ASTM B574 Monel Coupling Nuts
- Monel Alloy Plain Washer
- Alloy Hex Bolt
- Monel® Alloy Nuts And Bolts
- Monel Heavy Hex Nuts
- Monel Alloy Flat Washer
- Monel® Alloy Spring Washer
- Monel Industrial Fasteners
- Monel Self Locking Nuts
- Monel Ogee Washer
- Monel Wing Nuts
- Monel Allen Cap Screw
- Monel Alloy U Bolts
- Alloy Screw
Monel Fasteners Price, Dimension, Weight
Monel Fasteners Industrial Application
Power Generation Industry
Export & Supply Destination of Monel Fasteners
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Europe
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Asia & Middle East
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Africa
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America
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Oceania
- Countries - Italy, Belgium, Norway, Azerbaijan, Moldova, Luxembourg, Estonia, Poland, Lithuania, Croatia, Romania, Bulgaria, Cyprus, Russia, Hungary, Slovakia, United Kingdom, Liechtenstein, Denmark, Greece, Latvia, Spain, France, Netherlands, Germany, Monaco, Finland, Serbia, Belarus, Portugal, Ireland, Sweden, Malta, Turkey, Switzerland, Austria, Czechia/Czech Republic, Ukraine.
- Cities - Palma de Mallorca, Cluj-Napoca, Athens, Nice, The Hague, Stockholm, imișoara, Frankfurt am Main, Murcia, Seville, Bari, Vienna, Naples, Leipzig, Bonn, Kaunas, Hamburg, Toulouse, Rome, Budapest, Gdańsk, Iași, Prague, Münster, Thessaloniki, Kraków, Paris, Aarhus, Nuremberg, Gothenburg, Copenhagen, Poznań, Plovdiv, Bremen, Duisburg, Córdoba, Augsburg, Antwerp, Nantes, Sofia, Bielefeld, Rotterdam, Palermo, Constanța, Malmö, Bucharest, Łódź, Espoo, Wrocław, Genoa, Valencia, Dresden, Stuttgart, Varna, Lyon, Alicante, Bydgoszcz, Warsaw, Madrid, Wuppertal, Lublin, Bologna, Tallinn, Amsterdam, Riga, Helsinki, Munich, Málaga, Dortmund, Mannheim, Bilbao, Szczecin, Florence, Hanover, Bratislava, Las Palmas, Lisbon, Galați, Utrecht, Karlsruhe, Vila Nova de Gaia, Barcelona, Berlin, Vilnius, Milan, Cologne, Marseille, Bochum, Sintra, Dublin, Essen, Düsseldorf, Zagreb, Brno, Zaragoza, Turin.
- Countries - Malaysia, Nepal, Israel, Sri Lanka, British, Qatar, Azerbaijan, Bangladesh, Maldives, Vietnam, North Korea, India, Turkey, Jordan, Oman, Hong Kong, Lebanon, Mongolia, Iran, Philippines, Egypt, China, Macau, Taiwan, Russia, Saudi Arabia, Bhutan, South Korea, Japan, Myanmar, Kuwait, Thailand, Bahrain, Indonesia, Kyrgyzstan, United Arab Emirates, Afghanistan, Singapore, Iraq, Armenia.
- Cities - Bengaluru, Busan, New Taipei City, Davao City, Lucknow, Baku, Tbilisi, Beijing, Shenzhen, Mumbai, Ho Chi Minh City, Omsk, Caloocan, Chelyabinsk, Tokyo, Medan, Bandung, Kobe, Chittagong, Yokohama, Bangkok, Dhaka, Zhengzhou, Hong Kong, Chennai, Hefei, Xiamen, Ranchi, Seoul, Tianjin, Zhongshan, Taichung, Riyadh, Izmir, Incheon, Kochi, Hanoi, Baghdad, Delhi, Tehran, Yangon, Pune, Daegu, Quanzhou, Shanghai, Zunyi, Chengdu, Chongqing, Hyderabad, Ankara, Manila, Ahmedabad, Khulna, Shenyang, Vadodara, Shantou, Wuhan, Novosibirsk, Guangzhou, Quezon City, Jaipur, Nanjing, Hangzhou, Surat, Dubai, Dongguan, Taoyuan, Surabaya, Hyderabad, Kyoto, Yekaterinburg, Yerevan, Tainan, Nagpur, Kawasaki, Shymkent, Kabul, Astana, Kuala Lumpur, Kaohsiung, Jeddah, Faisalabad, Phnom Penh, Lahore, Istanbul, Osaka, Pyongyang, Rawalpindi, Jakarta, Wenzhou, Changsha, Almaty, Fukuoka, Peshawar, Sapporo, Taipei, Suzhou, Xi'an, Krasnoyarsk, Kolkata, Foshan.
- Countries - Costa Rica, Honduras, Haiti, Barbados, Panama, Colombia, Uruguay, Dominica, Guyana, Argentina, Suriname, Saint Vincent and the Grenadines, Antigua and Barbuda, El Salvador, Cuba, Dominican Republic, Saint Lucia, Ecuador, Canada, Jamaica, Mexico, Paraguay, Trinidad and Tobago, Nicaragua, Grenada, Chile, Brazil, Bolivia, Guatemala, United States of America, Belize, Bahamas, Venezuela, Peru.
- Cities - Montreal, Monterrey, Recife, Porto Alegre, Medellín, Guayaquil, Maracaibo, Trujillo, Goiânia, Managua, Santiago, Rosario, Duque de Caxias, Havana, San Francisco, Jacksonville, Mexico City, Belém, Caracas, Guadalajara, San Diego, Edmonton, Columbus, Dallas, Hermosillo, Acapulco, Tegucigalpa, Philadelphia, Houston, Fort Worth, Zapopan, Campo Grande, São Luís, Mérida, Charlotte, Toronto, Austin, Rio de Janeiro, São Gonçalo, Barranquilla, Ciudad Juárez, Calgary, Indianapolis, Barquisimeto, Santa Cruz, Quito, Port-au-Prince, Ottawa, Natal, Puebla, Chicago, Chihuahua, Brasília, Los Angeles, New York, Valencia, León, Manaus, Ecatepec, Fortaleza, San Jose, Nezahualcóyotl, San Antonio, Phoenix, Santo Domingo, Salvador, Montevideo, Lima, Guatemala City, Córdoba, Cali, Campinas, Guarulhos, Belo Horizonte, Bogotá, Buenos Aires, Denver, Tijuana, Curitiba, Ciudad Guayana, São Paulo, El Alto
- Countries - Tonga, Micronesia, Vanuatu, Samoa, Fiji, Australia, Papua New Guinea, Solomon Islands, Kiribati, Tuvalu, Palau, Marshall Islands, Nauru, New Zealand.
- Cities - Lae, Albury–Wodonga, Gold Coast, Brisbane, Wellington, Central Coast, Suva, Cairns, Sydney, Papeete, Wollongong, Newcastle–Maitland, Ballarat, Adelaide, Tauranga, Canberra–Queanbeyan, Mandurah, Auckland, Honiara, Hamilton, Port Moresby, Bendigo, Palmerston North, Melbourne, Townsville, Sunshine Coast, Dunedin, Launceston, Darwin, Geelong, Hobart, Honolulu, Perth, Nouméa, Toowoomba, Christchurch