What is duplex steel, and what unique properties make it suitable for bars, rods, and
wires?
Duplex steel is a type of stainless steel with a unique microstructure composed of austenite
and ferrite phases. This dual-phase structure gives duplex steel exceptional properties,
making it highly suitable for bars, rods, and wires. One key characteristic of duplex steel
is its excellent corrosion resistance, surpassing many other types of stainless steel. This
property is particularly advantageous when exposure to harsh chemicals, saltwater, or high
temperatures is common.
What are the common applications of duplex steel bars, rods, and wires in various
industries?
Due to their unique properties, Duplex steel bars have extensive
applications across various industries. One common use is in the oil and gas industry, where
duplex steel bars are employed in offshore platforms, subsea pipelines, and equipment for
oil exploration and production. Their excellent corrosion resistance and high strength make
them ideal for withstanding harsh environments and corrosive fluids. Duplex steel bars are
utilized in reactors, heat exchangers, and storage tanks in the chemical and petrochemical
sectors, where resistance to corrosive chemicals and high temperatures is crucial.
Duplex steel rods find extensive applications across various industries
owing to their unique properties and versatility. One of the prominent sectors utilizing
duplex steel rods is the oil and gas industry. These rods are utilized in constructing
pipelines, downhole equipment, and offshore structures, where their excellent resistance to
corrosion, high strength, and toughness are highly valued. Duplex steel rods are employed in
reactors, heat exchangers, and storage tanks in the chemical and petrochemical industries,
as they exhibit superior resistance to corrosive chemicals and high temperatures.
Duplex steel wires find a wide range of applications across various
industries thanks to their unique properties and versatile nature. In the automotive
industry, duplex steel wires manufacture springs, suspension components, and exhaust systems
due to their high strength, excellent fatigue resistance, and corrosion resistance. These
wires are also extensively employed in the aerospace sector for applications such as
aircraft cables, landing gear components, and engine parts, where their combination of
strength, toughness, and resistance to fatigue is crucial.
Manufacturing Process Of Duplex Steel Bars
Melting and Casting
Steel and alloying metals are loaded into an electric arc furnace. Once
in the furnace, the metal is heated to a specific temperature above its
melting point, usually in excess of 2800°F.
Forming
Most cast steel is formed by hot rolling—the slab, bloom, or billet is
heated and passed through large rollers, stretching out the steel into a
longer, thinner form.
Heat treatment
Heat treatment strengthens rolled stainless steel by recrystallizing the
deformed microstructure. Most stainless steel is heat treated by
annealing.
Descaling
A rolled piece of stainless steel acquires a layer of oxidized “mill
scale,” which needs to be washed away to restore a shiny surface finish.
Cutting or Machining
Stainless steel is cut to a specified shape and size. The stainless steel
can be sheared with circular knives, sawed with high-speed blades, or
blanked with punches.
Packaging and Delivery
To reach their destination in pristine condition, we employ careful
packaging techniques.
Countries - Turkey, Russia, Belarus, Monaco, Latvia,
Azerbaijan, Ukraine, Serbia, Cyprus, Finland, France, Spain,
Romania, Lithuania, Netherlands, Malta, Luxembourg, Croatia,
Bulgaria, Denmark, Norway, Sweden, Belgium, Hungary, Poland,
Switzerland, Austria, Moldova, Czechia/Czech Republic,
Ireland, United Kingdom, Italy, Portugal, Liechtenstein,
Greece, Germany, Estonia, Slovakia.
Cities - Lisbon, Mannheim, Amsterdam, Münster,
Kaunas, Dresden, Nuremberg, Gdańsk, Gothenburg, Frankfurt am
Main, Bologna, Vila Nova de Gaia, Wuppertal, Madrid, Iași,
Córdoba, Leipzig, Rome, Copenhagen, Berlin, Warsaw, Lublin,
Cologne, Tallinn, Dublin, Málaga, Munich, Bremen, Bochum,
Paris, Budapest, Stockholm, Augsburg, Bonn, Malmö, Utrecht,
Nantes, Essen, Hamburg, Bratislava, Constanța, Genoa, Brno,
Palermo, Antwerp, Kraków, Athens, Bilbao, Milan, Seville,
Rotterdam, Florence, The Hague, Plovdiv, Düsseldorf,
Bielefeld, Sofia, Thessaloniki, Nice, Alicante, Marseille,
Varna, Toulouse, Dortmund, Valencia, Bucharest, Murcia,
Hanover, Espoo, Vilnius, Zaragoza, Naples, imișoara,
Duisburg, Cluj-Napoca, Galați, Poznań, Łódź, Barcelona,
Riga, Vienna, Turin, Sintra, Prague, Palma de Mallorca,
Stuttgart, Zagreb, Helsinki, Karlsruhe, Las Palmas, Lyon,
Bari, Aarhus, Szczecin, Wrocław, Bydgoszcz.
Countries - South Korea, Maldives, Oman, India,
Singapore, Qatar, Egypt, Bhutan, Kyrgyzstan, Iraq, Lebanon,
Azerbaijan, China, Vietnam, Hong Kong, Nepal, Saudi Arabia,
Kuwait, Sri Lanka, Israel, Macau, United Arab Emirates,
Taiwan, Malaysia, Bahrain, Jordan, Philippines, Bangladesh,
Armenia, Iran, Mongolia, British, Japan, Indonesia, Russia,
Myanmar, Afghanistan, Thailand, North Korea, Turkey.
Cities - Nagpur, Hefei, Bengaluru, Tianjin, Jakarta,
Zhongshan, Kabul, Istanbul, Krasnoyarsk, Shenyang, Nanjing,
Pune, Almaty, Jaipur, Surat, Dhaka, Baku, Faisalabad,
Taoyuan, Zunyi, Wuhan, Wenzhou, Caloocan, Quezon City, Kuala
Lumpur, Beijing, Omsk, Bandung, Xiamen, Tokyo, Kyoto,
Ankara, Ranchi, Chittagong, Astana, Chennai, Hanoi,
Taichung, Rawalpindi, Baghdad, Davao City, Yekaterinburg,
Kaohsiung, Chongqing, Fukuoka, Chelyabinsk, Shantou,
Ahmedabad, Manila, Ho Chi Minh City, Kawasaki, Quanzhou,
Kochi, Peshawar, Incheon, Tehran, Hong Kong, Busan, Seoul,
Zhengzhou, Delhi, Mumbai, Lucknow, Osaka, Yerevan, Medan,
Jeddah, Hyderabad, Guangzhou, Taipei, Shymkent, New Taipei
City, Changsha, Hyderabad, Novosibirsk, Pyongyang, Kolkata,
Tbilisi, Izmir, Xi'an, Riyadh, Shenzhen, Phnom Penh,
Vadodara, Suzhou, Surabaya, Chengdu, Khulna, Shanghai,
Lahore, Sapporo, Daegu, Foshan, Dongguan, Yangon, Kobe,
Dubai, Bangkok, Hangzhou, Yokohama, Tainan.
Countries - Honduras, Bahamas, Guyana, Belize,
Brazil, Trinidad and Tobago, Canada, Argentina, Cuba,
Nicaragua, Colombia, Grenada, United States of America,
Costa Rica, Paraguay, Barbados, Saint Vincent and the
Grenadines, Dominican Republic, Jamaica, Haiti, Uruguay,
Venezuela, Panama, Bolivia, Mexico, Suriname, Ecuador,
Antigua and Barbuda, Saint Lucia, El Salvador, Peru,
Guatemala, Dominica, Chile.
Cities - Cali, Phoenix, Acapulco, Valencia, León, New
York, Los Angeles, Fort Worth, Salvador, Campo Grande,
Indianapolis, Toronto, Guarulhos, Montevideo, Denver,
Tijuana, Barquisimeto, Philadelphia, São Gonçalo, Recife,
Duque de Caxias, Montreal, Jacksonville, Porto Alegre, Lima,
Houston, Manaus, San Antonio, Mexico City, Santiago,
Trujillo, El Alto, Belém, Havana, Dallas, Belo Horizonte,
Maracaibo, Hermosillo, Ottawa, Nezahualcóyotl, Ciudad
Guayana, San Diego, Fortaleza, Zapopan, Bogotá, Edmonton,
Tegucigalpa, São Paulo, Barranquilla, Santo Domingo,
Monterrey, Chihuahua, Quito, San Francisco, Guayaquil,
Córdoba, Puebla, Rio de Janeiro, Ciudad Juárez, Campinas,
Ecatepec, Port-au-Prince, San Jose, Guadalajara, Curitiba,
Caracas, Austin, São Luís, Natal, Columbus, Goiânia,
Charlotte, Santa Cruz, Buenos Aires, Medellín, Chicago,
Guatemala City, Calgary, Managua, Brasília, Mérida, Rosario.
Countries - Kiribati, Samoa, Fiji, New Zealand,
Solomon Islands, Palau, Tonga, Nauru, Vanuatu, Australia,
Marshall Islands, Papua New Guinea, Tuvalu, Micronesia.