What are nickel fasteners and their primary uses in various industries?
Nickel fasteners are fastening hardware made primarily from nickel or nickel alloys. They are designed to provide secure and reliable connections in various applications across various industries. The primary uses of nickel fasteners are in industries such as aerospace, automotive, marine, electronics, and chemical processing. Due to the unique properties of nickel, these fasteners offer excellent resistance to corrosion, high strength, and exceptional durability. In the aerospace industry, nickel fasteners are widely utilized to withstand extreme temperatures and maintain structural integrity in aircraft engines, airframes, and critical components.
Similarly, in the automotive sector, nickel fasteners find applications in engine assemblies, exhaust systems, and other parts where resistance to heat and corrosion is essential. The marine industry benefits from their corrosion resistance, using nickel fasteners in shipbuilding and offshore structures. Nickel fasteners in electronics and chemical processing are favoured for their electrical conductivity, high-temperature resistance, and resistance to harsh chemicals. Nickel fasteners are vital in ensuring the reliability and longevity of various products and infrastructures across multiple industries.
What are the advantages of using nickel fasteners compared to other fasteners?
Using nickel fasteners offers several advantages over other types of fasteners. Nickel and nickel alloys possess excellent corrosion resistance properties, making them highly suitable for applications in corrosive environments. They can withstand exposure to moisture, chemicals, and harsh atmospheric conditions without compromising their structural integrity. Nickel fasteners exhibit high strength and durability, providing reliable and long-lasting connections. They can withstand heavy loads, vibrations, and mechanical stress, ensuring the integrity and safety of assembled components. Nickel fasteners offer good heat resistance, enabling them to maintain their performance even at elevated temperatures. That makes them ideal for applications with crucial thermal stability, such as automotive engines or aerospace systems.
Nickel fasteners have good electrical conductivity, making them suitable for electrical and electronic assemblies. Their conductivity helps maintain efficient electrical connections, minimizing resistance and optimizing performance. The versatility of nickel allows for producing various types of fasteners, including screws, bolts, nuts, and washers, catering to diverse application requirements. The advantages of using nickel fasteners encompass corrosion resistance, strength, durability, heat resistance, electrical conductivity, and versatility, making them a reliable choice in numerous industries and applications.
Manufacturing Process Of Nickel Fasteners
Forging
Forging is a manufacturing process that involves shaping metal through the application of force.
Machining & Drilling
Both machining and drilling play crucial roles in the manufacturing of components across a wide range of industries.
Heat Treatment
Heating the metal to a temperature below the critical range and then slow cooling
Quality Control & Marking, Identification
Quality control and marking are essential aspects of manufacturing and production processes across metal industries.
Packaging and Delivery
To reach their destination in pristine condition, we employ careful packaging techniques.
Nickel Fasteners Specification
Standard
ASTM B574 / ASME SB574
Bolt / Screw Size
M3 – M56 | 3/6″ to 2″ | Custom Sizes
Nuts Size
M3 – M56 | 3/6″ to 2″ | Custom Sizes
Washers Size
M3 – M56 | 3/6″ to 2″ | Custom Sizes
Machine Screws Size
M1.6 – M12
Self Tapping Screw Size
No.2 – No. 14
Length
3 mm to 200 mm
Threads
UNF, BSW, BSF, METRIC, UNC, or as required
Fasteners
DIN : DIN 934, DIN 931, DIN 970, DIN 933
UTS : UNEF, NPT, UNC, UNS, UNF, NPTF
ISO : JIS standards, ISO 4033, ISO 4032,
ANSI – American National Standards Institute
ASME B18.5
ANSI B 28.2.4 1M
as per defined in ASME B16.5 standard Stud Bolt length
ANSI B 18.2.4 2M
as per defined in ASME B18.2.2 Hex nuts
Dimensions
DIN 931, 933, 934, 7991, 976, 125, ASME B18.2.1, B18.3
Threads
Unless otherwise specified, the threads shall be rolled or cut and tapped horizontally or vertically
Test Certificate
as per EN 10204 / 3.1 Manufacturer Test Certificate
Additional Certifications
PED 97/23/EC Certified, Merkblatt AD 2000 W2 Certified
Production Process
M24-M100: hot forging , M2-M24: Cold Froging, for custom-made connecting element machining and CNC
Types
Bolts, Nuts, Stud Bolts, Washers, Threaded Rod, Anchor Fasteners, Eye Bolt, Stud, Cotter Pin, Socket Screw, Fine Fasteners & Spares, Foundation Fasteners, Hexagon Castle Nuts, Hexagon Domed Cap Bolts, Hexagon Thin Nuts etc.
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