Inconel Buttweld Fittings

Inconel Buttweld Fitting Manufacturer & Supplier

Sheetal Industries stands as a leading Inconel Buttweld Fittings manufacturer and supplier, offering unparalleled precision and reliability in every product. With a commitment to excellence, Sheetal Industries has established itself as a trusted name in the industry, catering to the diverse needs of clients worldwide.

As a prominent Inconel Buttweld Fittings manufacturer, Sheetal Industries ensures the highest standards of craftsmanship and material quality. Our state-of-the-art manufacturing facility is equipped with advanced machinery and a skilled workforce dedicated to producing fittings that meet the most stringent industry standards. Inconel, known for its exceptional corrosion resistance and high-temperature strength, is meticulously crafted into Buttweld Fittings by our expert team.

Sheetal Industries also takes pride in being a preferred Inconel Buttweld Fittings supplier, offering a comprehensive range of fittings that find applications in various industries, including petrochemicals, oil and gas, pharmaceuticals, and more. Our commitment to customer satisfaction is reflected in our prompt delivery, competitive pricing, and personalized service.

Choose Sheetal Industries as your trusted Inconel Buttweld Fittings supplier, and experience the perfect blend of quality, durability, and innovation in every product.

Inconel is a family of nickel-chromium-based superalloys known for their excellent corrosion resistance, high-temperature strength, and durability in extreme environments. Inconel buttweld fittings play a crucial role in various industries, including aerospace, chemical processing, oil and gas, and power generation, where resistance to harsh conditions is paramount.

Inconel Buttweld Fitting Specifications

Composition and Properties:

Inconel buttweld fittings are primarily composed of nickel, chromium, iron, and other alloying elements such as molybdenum, niobium, and titanium. This alloy combination imparts outstanding mechanical properties, making Inconel suitable for applications involving high temperatures, corrosive media, and aggressive chemicals. The high nickel content provides exceptional resistance to corrosion, while chromium enhances oxidation resistance.

Manufacturing Standards:

Inconel buttweld fittings are manufactured in compliance with various international standards to ensure quality, reliability, and interchangeability. Common standards include ASTM B366 for nickel alloy fittings and ASME B16.9 for overall dimensions, tolerances, and markings. These standards govern the manufacturing process, material specifications, and testing requirements.

Types of Buttweld Fittings:

Inconel buttweld fittings come in various types, including elbows, tees, reducers, caps, and stub ends. These fittings are designed for seamless integration into piping systems, providing a secure and leak-free connection. Welded joints ensure structural integrity, making them suitable for high-pressure and high-temperature applications.

Applications:

Inconel buttweld fittings find applications in diverse industries. In aerospace, they are used in the fabrication of aircraft exhaust systems and engine components. In chemical processing, these fittings are employed in pipelines handling corrosive chemicals. In the oil and gas industry, Inconel fittings are crucial for withstanding the harsh conditions of exploration and production.

Corrosion Resistance:

One of the key attributes of Inconel buttweld fittings is their exceptional corrosion resistance. They remain stable and durable even in aggressive environments, including those containing acids, salts, and gases. This corrosion resistance is vital in extending the service life of components and minimizing maintenance costs.

Quality Control and Testing:

Stringent quality control measures are employed during the manufacturing of Inconel buttweld fittings. Common tests include dimensional inspection, visual inspection, dye penetrant testing, and radiographic examination. These tests ensure that the fittings meet the specified requirements and exhibit the necessary mechanical and corrosion-resistant properties.

Inconel Buttweld Fittings

Available Grades of Inconel Buttweld Fittings

Inconel is a family of austenitic nickel-chromium-based superalloys known for their exceptional resistance to high temperatures, corrosive environments, and oxidation. Inconel Buttweld Fittings are widely used in various industries, including aerospace, chemical processing, and oil and gas, due to their robust properties.

The available grades of Inconel Buttweld Fittings encompass a range of alloys, each designed to meet specific application requirements. Some of the commonly used grades include Inconel 600, Inconel 625, Inconel 718, and Inconel 825.

Inconel 600 is a versatile alloy with excellent corrosion resistance and high-temperature strength. It is often employed in furnace components, chemical processing equipment, and nuclear engineering.

Inconel 625 is renowned for its outstanding corrosion resistance, especially in harsh environments containing chloride ions. This grade finds application in marine engineering, aerospace, and chemical processing.

Inconel 718 is a precipitation-hardening alloy known for its exceptional strength at elevated temperatures. This grade is extensively used in the aerospace industry for components such as gas turbine engines, as well as in cryogenic applications.

Inconel 825 is characterized by its resistance to both reducing and oxidizing acids, making it suitable for use in chemical processing, pollution control equipment, and marine engineering.

Each of these grades of Inconel Buttweld Fittings is available in various forms, including elbows, tees, reducers, and caps, catering to the diverse needs of different industries. The fittings are manufactured to meet international standards such as ASTM and ASME, ensuring quality and reliability in demanding applications.

Moreover, Inconel Buttweld Fittings are known for their weldability, allowing for easy and secure installation in piping systems. The fittings are designed to withstand extreme temperatures, corrosive substances, and high-pressure environments, providing long-term durability and performance.

Types of Inconel Buttweld Fitting

Inconel Buttweld Fittings are essential components in piping systems, providing a secure and reliable method for joining pipes of different sizes and shapes. These fittings are available in various types, each serving specific purposes in diverse industrial applications. Here are some common types of Inconel Buttweld Fittings:

1. Inconel Elbows:

Elbows are fittings that allow for directional changes in piping systems. They come in different angles, such as 90 degrees and 45 degrees, enabling the smooth flow of fluids through the pipeline. Inconel Elbows are crucial for redirecting the flow while maintaining the corrosion-resistant and high-temperature properties of the material.

2. Inconel Tees:

Tees are fittings with three openings that facilitate the branching of pipelines. Inconel Tees are widely used in systems where a single input needs to be distributed into two separate flows. The excellent corrosion resistance and strength of Inconel make these tees suitable for critical applications in corrosive environments.

3. Inconel Reducers:

Reducers are fittings designed to connect pipes of different diameters. They come in two types: concentric reducers, where the center lines of the two pipes are in the same axis, and eccentric reducers, where the center lines are offset. Inconel Reducers are crucial for maintaining a smooth flow transition while ensuring the corrosion resistance and high-temperature capabilities of the material.

4. Inconel Caps:

Caps are fittings used to close the ends of pipes, stopping the flow of fluids. Inconel Caps are employed in situations where the pipe end needs protection or sealing. These caps play a vital role in preventing the entry of contaminants and maintaining the overall integrity of the piping system, especially in corrosive environments.

5. Inconel Stub Ends:

Stub Ends are fittings used in conjunction with lap joint flanges to create a connection point for pipes. They are often used in piping systems that require easy dismantling or maintenance. Inconel Stub Ends provide a reliable and durable solution, particularly in applications where corrosion resistance is critical.

6. Inconel Crosses:

Crosses are fittings with four openings arranged in a cross shape. They are used in systems where four pipes need to intersect. Inconel Crosses maintains the corrosion-resistant properties of the material while providing a sturdy and reliable connection point for pipes in various industrial applications.

7. Inconel Lateral Tees:

Lateral Tees are specialized fittings that allow for a 45-degree branch from the main pipe. Inconel Lateral Tees are employed when a gradual change in direction is required in the pipeline. These fittings are designed to withstand high temperatures and corrosive environments, making them suitable for challenging applications.

8. Inconel Couplings:

Couplings are fittings that join two pipes together, providing a secure connection. Inconel Couplings are crucial for maintaining the integrity of the pipeline, ensuring leak-free and durable connections. They are available in various designs, including full coupling and half coupling, catering to different installation requirements.

Applications of Inconel Buttweld Fittings

Inconel Buttweld Fittings find a wide range of applications across various industries due to their exceptional properties, including high temperature and corrosion resistance. These fittings are crucial components in piping systems, offering reliable and durable connections in challenging environments. Here are some key applications of Inconel Buttweld Fittings:

1. Aerospace Industry:

In the aerospace sector, where components are subjected to extreme temperatures and aggressive environments, Inconel Buttweld Fittings play a vital role. They are used in the construction of aircraft engines, exhaust systems, and other critical components where resistance to high temperatures, corrosion, and mechanical stress is essential.

2. Chemical Processing:

Inconel Buttweld Fittings are widely utilized in chemical processing plants where corrosive chemicals and high temperatures are common. The fittings' resistance to corrosive substances makes them suitable for applications involving the transportation of acids, alkalis, and other corrosive fluids.

3. Oil and Gas Industry:

In the oil and gas sector, Inconel Buttweld Fittings are employed in various applications, including offshore drilling platforms and processing facilities. They are used in piping systems that transport oil, gas, and petrochemicals, where the corrosion resistance is crucial for maintaining the integrity of the infrastructure.

4. Power Generation:

In power plants, especially those using fossil fuels, Inconel Buttweld Fittings are used in critical areas such as boiler systems, steam turbines, and exhaust systems. The high-temperature strength and corrosion resistance of Inconel make it an ideal choice for components exposed to extreme conditions in power generation facilities.

5. Nuclear Industry:

Inconel Buttweld Fittings are extensively employed in the nuclear industry due to their ability to withstand radiation and corrosive environments. They find applications in nuclear power plants for piping systems, reactor components, and other critical areas where durability and resistance to harsh conditions are imperative.

6. Marine Engineering:

Inconel Buttweld Fittings are used in marine engineering applications where components are exposed to seawater, which can be highly corrosive. These fittings find utility in the construction of ship pipelines, offshore platforms, and other marine structures where corrosion resistance is crucial for longevity and performance.

7. Pulp and Paper Industry:

The pulp and paper industry involves the use of various chemicals and high temperatures in the production process. Inconel Buttweld Fittings are employed in piping systems for the transportation of chemicals, steam, and other fluids, ensuring reliable performance and longevity in corrosive environments.

8. Pharmaceutical Industry:

In pharmaceutical manufacturing, where hygiene and resistance to corrosion are essential, Inconel Buttweld Fittings are used in piping systems for the transportation of pharmaceutical-grade fluids. The fittings' ability to withstand cleaning processes and exposure to chemicals makes them suitable for maintaining the purity of pharmaceutical products.

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Manufacturing Process Of Inconel Buttweld Fittings

Specification Of Inconel Alloy Butt Weld Fittings

Specifications ASTM B366 / ASME SB366
Size Seamless Butt Weld Fittings: 1/2" - 10"
Welded Butt Weld Fittings: 1/2" - 48"
Thickness SCH10, SCH20, SCH30, STD SCH40, SCH60, XS, SCH 80, SCH 100, SCH 120, SCH 140, SCH 160, XXS available with NACE MR 01-75
Type DN15-DN1200
Dimensions ASME/ANSI B16.9, ASME B16.28, MSS-SP-43, BS4504, BS4504, BS1560, BS10
Bending Radius R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom MSS Sp-43 Inconel Pipe Fitting
Size Range ½" NB to 24" NB in Sch 10s, 40s, 80s, 160s, XXS. (DN6~DN100) ASTM B366 Inconel Buttweld Fitting
Elbows Angle : 22.5 deg, 30deg, 45 deg, 90 deg, 180 deg, 1.0D, 1.5D, 2.0D, 2.5D, 3D, 4D, 5D, 6D, 7D-40D .
Standard: ASME B16.9, ASME B16.28, ASME B16.25, MSS SP-75 DIN2605 JISB2311 JISB2312 JISB2313, BS, GB, ISO
Connection Welding
Manufacturing process Forge, Cast, Push, Press, etc.
Key markets and industries Bitumen upgraders.
Heavy oil refineries.
Petrochemicals and acids.
Nuclear power (mostly seamless).
Test Certificates EN 10204/3.1B
Raw Materials Certificate
100% Radiography Test Report
Third Party Inspection Report, etc
Specialized manufacturer of 90º Elbows, 45º Elbows, Tees, Crosses, Reducers, Pipe Cap, Stub End, Pipe Bend
We provide Material Test Certificates (MTC) as per EN 10204 3.1 and EN 10204 3.2, Test Certificates certifying NACE MR0103, NACE MR0175

Types Of Inconel Welded Fittings

Inconel 90 Degree Elbow

Inconel 90 Degree Elbow

Inconel 45 Degree Elbow

Inconel 45 Degree Elbow

Inconel Long Radius Elbow

Inconel Long Radius Elbow

Inconel Short Radius Elbow

Inconel Short Radius Elbow

Inconel Concentric Reducer

Inconel Concentric Reducer

Inconel Eccentric Reducer

Inconel Eccentric Reducer

ASTM B366 WPInconel Pipe Bend

Inconel Pipe Bend

Inconel Tee

Inconel Tee

Inconel Cross

Inconel Cross

Inconel Stub End

Inconel Stub End

Inconel Pipe Cap

Inconel Pipe Cap

ASME SB366 Inconel Alloy Pipe Nipple

Nickel Alloy Pipe Nipple

Other Types Of Inconel Seamless Fittings

  • Inconel Seamless Pipe Elbow
  • Inconel Stub End
  • Inconel Alloy Schedule 10 Two Joint Pipe Fittings
  • Inconel 90° Weldable SR Elbow
  • Nickel Alloy Schedule 40 180° LR Return Bend
  • Inconel Elbow
  • Inconel Reducer
  • ASTM B366 Inconel 45 Degree Elbow
  • Inconel Seamless Pipe Bend
  • 2 inch Inconel Pipe Fittings
  • Inconel Weldable 3D Elbow
  • Alloy Schedule 40 Pipe Reducer
  • Inconel SR Elbow
  • ASTM B366 Inconel Alloy 45° Long Radius Elbow
  • ASME B16.9 Inconel 1D Elbow
  • Inconel Sch 10 Lateral Tee
  • Inconel End Pipe Cap
  • Inconel U Bend
  • Inconel 180 Degree Elbow
  • Inconel Lap Joint Stub End
  • Inconel Pipe End Cap
  • ASME SB366 Inconel Buttweld Cap
  • Inconel Reducing Tee
  • MSS-SP-75 Inconel Alloy Buttweld Pipe Fittings

Ask Free Sample of Inconel Alloy Elbow, Tee, Reducer, Stub End Please Call On   +91 9594327775 Or Mail Us On subhash@sheetalindustries.com

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Inconel Alloy Buttweld Fittings Price, Dimension, Weight

Nickel Alloy Buttweld Fittings Industrial Application

Oil & Gas Industry

Oil & Gas Industry

Chemical Industry

Chemical Industry

Power Generation Industry

Power Generation Industry

Construction Industry

Construction Industry

Shipbuilding Industry

Shipbuilding Industry

Automotive Industry

Automotive Industry

Food Industry

Food Industry

Textile Industry

Textile Industry

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