What is Monel, and why is it commonly used to manufacture bars, rods, and wires?
Monel is a nickel-copper alloy known for its excellent corrosion resistance and high strength. It is commonly used in manufacturing Monel bars, rods, and wires due to its unique combination of properties. Monel is highly resistant to corrosive environments, including seawater, acids, alkalies, and steam. This corrosion resistance makes it particularly suitable for applications in marine and chemical industries where exposure to harsh conditions is common.
Monel exhibits good mechanical properties, such as high tensile strength and toughness, which make it ideal for structural components that require strength and durability. Its ability to withstand elevated temperatures further expands its utility in demanding environments. The versatility of Monel, coupled with its resistance to corrosion and robust mechanical properties, makes it a preferred choice in numerous industries, including aerospace, oil and gas, chemical processing, and marine engineering.
What are the key properties and characteristics of Monel bars, rods, and wires?
Monel bars exhibit several key properties and characteristics contributing to their utility and popularity in various applications. One of the prominent features is their exceptional corrosion resistance, which enables them to withstand exposure to harsh environments such as seawater, acids, alkalies, and industrial chemicals. This corrosion resistance makes Monel bars highly suitable for applications in marine engineering, chemical processing, and offshore industries.
Monel rods possess several key properties and characteristics that make them highly suitable for diverse applications. One of the primary features of Monel rods is their excellent corrosion resistance, which allows them to withstand corrosive environments such as seawater, acids, alkalis, and various industrial chemicals. This corrosion resistance makes Monel rods particularly useful in marine engineering, chemical processing, and offshore applications where exposure to corrosive elements is prevalent.
Monel wires resist reducing and oxidizing environments, ensuring their durability and longevity when exposed to various chemicals and gases. This chemical resistance makes them suitable for applications in chemical plants, oil refineries, and other industrial settings where exposure to corrosive substances is common. Monel wires offer good thermal stability, meaning they can withstand high temperatures without significant deformation or loss of mechanical properties.
Manufacturing Process Of Monel Bars
Melting and Casting
Steel and alloying metals are loaded into an electric arc furnace. Once in the furnace, the metal is heated to a specific temperature above its melting point, usually in excess of 2800°F.
Forming
Most cast steel is formed by hot rolling—the slab, bloom, or billet is heated and passed through large rollers, stretching out the steel into a longer, thinner form.
Heat treatment
Heat treatment strengthens rolled stainless steel by recrystallizing the deformed microstructure. Most stainless steel is heat treated by annealing.
Descaling
A rolled piece of stainless steel acquires a layer of oxidized “mill scale,” which needs to be washed away to restore a shiny surface finish.
Cutting or Machining
Stainless steel is cut to a specified shape and size. The stainless steel can be sheared with circular knives, sawed with high-speed blades, or blanked with punches.
Packaging and Delivery
To reach their destination in pristine condition, we employ careful packaging techniques.
Specification Of Monel Rods
Standard |
ASTM B164 / ASME SB164 |
Dimensions |
EN, DIN, JIS, ASTM, BS, ASME, AISI |
Size |
Diameter: 3-~800mm |
Hex Bar size |
2-100mm A/F |
Flat bar size |
Thickness: 2 -100mm |
Width: 10 to 500mm |
Square bar size |
4 to 100mm |
Wire Length |
Cut Lengths: 0.125" to 72"
No Limit on Spooled Lengths |
Wires Diameter |
0.0004" to 0.040"
10 microns to 1.0 mm
Other Sizes on Request |
Wire Condition |
M, Y, 1/2Hard |
Angle Bar Size |
3mm*20mm*20mm~12mm*100mm*100mm |
Rectangular Bars Section |
3.0 to 12.0mm thickness |
Hollow Bar |
32mm OD x 16mm ID to 250mm OD x 200mm ID) |
Threaded Bar Billet Size |
1/2 to 495mm Diameter |
Rectangular Size |
33 x 30mm to 295 x 1066mm |
Hex Bars Finish |
Cold (bright) drawn, centreless ground, hot rolled, smooth turned, peeled, slit rolled edge, hot rolled annealed, Rough Turned, Bright, Polish, Grinding, Centreless Ground & Black |
Hollow Bar Tolerance |
H8, H9, H10, H11, H12, H13K9, K10, K11, K12 or as per clients’ requirements |
T-Bar Surface |
Bright, Hot Rolled Pickled, Cold Drawn, Sand Blasting Finished, Polished, Hairline |
Tempers |
Tempers range from dead soft annealed to ultra spring temper |
Condition |
Hardened & tempered, annealed |
Cold Rolled Bar Technique |
Hot Rolled, Cold Drawn, Cold Rolled, Forged Round Bar, Rod |
Form |
Round, Rod, T-Bar, Channel Bar, Precision Ground Bar, Flat Bar, Square, Blocks, Round Rod, Rings, Hollow, Triangle, Rectangle, Hex (A/F), Threaded, Half Round Bar, Profiles, Billet, Ingot, I/H Bar, Forging etc. |
Wire available in form of |
Flat, Coil, mesh, Knitted wire mesh, spring, stranded and twisted |
Types Of Monel Bars, Rods, Wires
Monel Alloy Hot Rolled Bar
Other Types Of Monel Rods
- Nickel Alloy Round Bar
- Monel Hot Rolled Bar
- Monel Polished Bar
- Monel Alloy Precision Round Bars
- Monel Square Bars
- Monel Alloy Wire Rope
- Monel Spring Hard Wire
- Monel Alloy Wires
- Monel Coil Wire
- Monel Cold Drawn Flat Bars
- Monel Bright Round Bars
- Monel Hot Rolled Steel Bars
- ASTM B164 Monel Wire Bobbin
- Monel Threaded Bars
- Monel Alloy Wires
- Monel Alloy Hex Bar
- Monel 12mm Bar
- ASTM B164 Monel Forged Bar
- ASME SB164 Monel Hollow Bar
- Monel Round Bar
- Monel Soft Wire
- Monel Wire Spool
- Monel Spool Wire
- Monel Alloy Rod
- Monel Round Rod
- Monel Alloy ¼ Hard Wire
- Nickel Alloy Rectangular Rod
- Monel Alloy Wire Mesh
- Monel Alloy Spring Wire
- Monel T-Bar
Monel Bars Price, Dimension, Weight
Monel Rods Industrial Application
Power Generation Industry
Export & Supply Destination of Monel Wires
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Europe
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Asia & Middle East
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Africa
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America
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Oceania
- Countries - Portugal, United Kingdom, Luxembourg, Finland, Croatia, Norway, Russia, Italy, Turkey, Cyprus, France, Hungary, Malta, Austria, Bulgaria, Sweden, Azerbaijan, Slovakia, Netherlands, Liechtenstein, Romania, Switzerland, Monaco, Germany, Ireland, Lithuania, Belarus, Greece, Belgium, Serbia, Spain, Estonia, Czechia/Czech Republic, Ukraine, Denmark, Latvia, Poland, Moldova.
- Cities - Lisbon, Riga, Hanover, Marseille, Zaragoza, Genoa, Stockholm, Bremen, Athens, Duisburg, Łódź, Nuremberg, Naples, Essen, Alicante, Düsseldorf, Milan, Hamburg, Frankfurt am Main, Bochum, Stuttgart, Tallinn, Lublin, Sintra, Galați, Antwerp, Nice, Warsaw, Poznań, Córdoba, Brno, Leipzig, Kraków, Utrecht, Mannheim, Iași, Bucharest, Szczecin, Amsterdam, Bilbao, Bari, Turin, Vila Nova de Gaia, Prague, Malmö, Rome, Barcelona, Karlsruhe, Bydgoszcz, Murcia, Constanța, Aarhus, Rotterdam, Berlin, Gothenburg, Cologne, Cluj-Napoca, Espoo, Valencia, Thessaloniki, Málaga, Bielefeld, Münster, Copenhagen, Plovdiv, Varna, Florence, Helsinki, Palma de Mallorca, Bratislava, Kaunas, Budapest, Sofia, Vienna, Wuppertal, Augsburg, Zagreb, Madrid, Palermo, Paris, Bonn, Dortmund, Dresden, Nantes, Gdańsk, Las Palmas, Dublin, Lyon, Munich, Toulouse, Bologna, Seville, imișoara, Wrocław, The Hague, Vilnius.
- Countries - Taiwan, Myanmar, Thailand, British, Bangladesh, United Arab Emirates, Vietnam, Kuwait, Hong Kong, South Korea, Qatar, Nepal, Philippines, Singapore, Indonesia, Japan, Saudi Arabia, Maldives, Afghanistan, Turkey, Oman, China, India, Iraq, Israel, Bahrain, Sri Lanka, Mongolia, Russia, Iran, Malaysia, Lebanon, Jordan, Macau, Bhutan, Armenia, Kyrgyzstan, Azerbaijan, Egypt, North Korea.
- Cities - Jakarta, Dubai, Zhongshan, Yerevan, Ahmedabad, Xiamen, Kyoto, Omsk, Taoyuan, Istanbul, Kaohsiung, Daegu, Chengdu, Tainan, Quezon City, Shenyang, Jaipur, Hong Kong, Faisalabad, Nagpur, Tehran, Ranchi, Tokyo, Pune, Shenzhen, Dhaka, Busan, Yangon, Hyderabad, Hanoi, Kochi, Kawasaki, Chelyabinsk, Baghdad, Foshan, Ho Chi Minh City, Bengaluru, Medan, Seoul, Lahore, Manila, Dongguan, Jeddah, Kobe, Chennai, Kuala Lumpur, Lucknow, Ankara, Yokohama, Khulna, Fukuoka, Zunyi, Sapporo, Quanzhou, Shymkent, Astana, Wenzhou, Almaty, Riyadh, Shantou, Surabaya, Mumbai, Kolkata, Hyderabad, Davao City, Beijing, Changsha, Hefei, Vadodara, Peshawar, Suzhou, Tbilisi, Surat, Kabul, Delhi, Bandung, Baku, Tianjin, Caloocan, New Taipei City, Pyongyang, Novosibirsk, Izmir, Osaka, Wuhan, Xi'an, Phnom Penh, Zhengzhou, Nanjing, Guangzhou, Chittagong, Bangkok, Incheon, Taipei, Chongqing, Taichung, Shanghai, Rawalpindi, Krasnoyarsk, Hangzhou, Yekaterinburg.
- Countries - Antigua and Barbuda, Venezuela, Canada, Dominican Republic, Mexico, Costa Rica, Dominica, Panama, United States of America, Ecuador, Grenada, Colombia, Paraguay, Haiti, Barbados, Saint Lucia, El Salvador, Cuba, Suriname, Peru, Brazil, Chile, Uruguay, Guyana, Trinidad and Tobago, Saint Vincent and the Grenadines, Belize, Argentina, Bahamas, Bolivia, Jamaica, Nicaragua, Guatemala, Honduras.
- Cities - Tijuana, Tegucigalpa, San Francisco, Buenos Aires, Montevideo, Goiânia, Belém, Santa Cruz, Guatemala City, Guarulhos, Chihuahua, São Luís, Austin, New York, Ciudad Juárez, Rosario, Denver, Nezahualcóyotl, Ecatepec, São Paulo, Mexico City, El Alto, Zapopan, Managua, Fort Worth, Manaus, Dallas, León, Edmonton, Ciudad Guayana, Barquisimeto, Maracaibo, Ottawa, Montreal, Córdoba, Santiago, San Antonio, Guadalajara, Houston, São Gonçalo, Philadelphia, Havana, Valencia, Natal, Acapulco, Trujillo, Brasília, Belo Horizonte, Phoenix, Toronto, Quito, Charlotte, Barranquilla, Mérida, Lima, Guayaquil, Indianapolis, Hermosillo, Puebla, Calgary, Cali, Recife, Duque de Caxias, San Diego, San Jose, Jacksonville, Campinas, Caracas, Medellín, Rio de Janeiro, Columbus, Salvador, Santo Domingo, Bogotá, Chicago, Monterrey, Curitiba, Port-au-Prince, Fortaleza, Porto Alegre, Campo Grande, Los Angeles.
- Countries - Kiribati, New Zealand, Palau, Vanuatu, Nauru, Tuvalu, Samoa, Australia, Fiji, Solomon Islands, Micronesia, Tonga, Marshall Islands, Papua New Guinea.
- Cities - Canberra–Queanbeyan, Melbourne, Palmerston North, Geelong, Central Coast, Perth, Nouméa, Dunedin, Tauranga, Auckland, Honolulu, Papeete, Adelaide, Sunshine Coast, Port Moresby, Bendigo, Mandurah, Ballarat, Darwin, Honiara, Lae, Christchurch, Toowoomba, Hobart, Suva, Wellington, Albury–Wodonga, Launceston, Cairns, Sydney, Townsville, Wollongong, Newcastle–Maitland, Gold Coast, Hamilton, Brisbane.