Aluminium Bronze CA104 is
a popular material used in the manufacturing of flanges for various industrial applications.
These flanges offer a unique combination of properties that make them highly desirable for
use in corrosive environments, particularly in marine and offshore applications. Below,
we'll explore some key features and benefits of Aluminium Bronze CA104 flanges in around 350
words.
Aluminium Bronze CA104 is a copper-based alloy that primarily consists of copper, aluminum,
and iron, with small additions of other elements like nickel and manganese. This composition
imparts several notable advantages to flanges made from this material.
Corrosion Resistance: CA104 is renowned for its exceptional resistance to
corrosion in both freshwater and seawater. This property makes it an ideal choice for
flanges used in maritime and offshore environments, where exposure to saltwater and harsh
elements is common. These flanges can withstand the corrosive effects of saltwater, which
can rapidly deteriorate other materials.
High Strength: Aluminium Bronze CA104 flanges possess remarkable mechanical
strength. This makes them suitable for applications where flanges are subjected to high
pressures and stresses. Their strength ensures that they can maintain their structural
integrity even under challenging conditions.
Anti-Fouling Properties: These flanges have anti-fouling properties due to
the release of copper ions when exposed to water. This characteristic discourages the growth
of marine organisms on the flange surfaces, reducing maintenance needs and ensuring
efficient operation over extended periods.
Heat Resistance: Aluminium Bronze CA104 flanges exhibit good heat
resistance, which is essential in various industrial processes. They can handle high
temperatures without suffering from deformation or loss of strength.
Ease of Machining: Despite their impressive mechanical properties, CA104
flanges are relatively easy to machine, allowing for precise fabrication and customization
to meet specific project requirements.
Durability: The inherent properties of Aluminium Bronze CA104 ensure a long
lifespan for flanges made from this material. This durability minimizes the need for
frequent replacements, reducing maintenance costs and downtime.
Suitability for Seawater Piping Systems: Flanges play a critical role in the
integrity of seawater piping systems. Aluminium Bronze CA104's corrosion resistance and
strength make it a reliable choice for flanges used in these applications.
Manufacturing Process Of Aluminium Bronze CA104 Flanges
Raw Material Selection
The manufacturing process of flanges begins with the careful selection of
raw materials.
Cutting and Shaping
Once the raw materials are selected, they undergo a precise cutting and
shaping process.
Finishings and Coatings
Coating the materials to a specific temperature ensures they become
malleable, facilitating the shaping process.
Welding and Joining
These processes ensure secure and leak-proof connections, enhancing the
reliability and longevity.
Finishing and Quality Control
After this the buttweld fittings undergo comprehensive finishing and
quality control procedures.
Packaging and Delivery
To reach their destination in pristine condition, we employ careful
packaging techniques.
Specification Of Aluminium Bronze CA104 Flanges
Dimension |
ANSI/ASME B16.5, B16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092,
DIN, ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges, GOST
Flange, ASME/ANSI B16.5/16.36/16.47A/16.47B, MSS S44, ISO70051, JISB2220,
BS1560-3.1, API7S-15, API7S-43, API605, EN1092 |
Flanges Size |
1/2" (15 NB) to 48" (1200NB) DN10~DN5000 |
Flange Face Type |
Raised Face (RF), Ring Type Joint (RTJ), Flat Face (FF), Large Male-Female
(LMF), Lap-Joint Face (LJF), Small Male-Female (SMF), Small Tongue, Large
Tongue & Groove, Groove |
Pressure Class |
PN 2.5 TO PN 400 |
Pressure Rating ANSI |
Class 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS |
Pressure Calculation in DIN |
6Bar 10Bar 16Bar 25Bar 40Bar / PN6 PN10 PN16 PN25 PN40, PN64 |
Table |
D, E, F, H |
Types |
Forged / Threaded / Screwed / Plate |
Form |
Plate Flange, Loose Plate Flange, Loose Plate With Weld Neck Flange, Blank
Flange, Welding Neck Flange, Hubbed Slip on Flange, Hubbed Threaded Flange,
Lapped Pipe End Flange. |
Flanges Marking |
All Flanges are marked as follows: Grade, Standard, Thickness, Heat No. (Or
according to the customer’s request.) |
Chemical Composition of Aluminium Bronze CA104 Flanges
Grade |
Copper |
Aluminium |
Iron |
Nickel |
Cu |
Al |
Fe |
Ni |
CA 104 |
Rem |
8.5 / 11.0 |
4.0 / 5.5 |
4.0 / 5.5 |
Mechanical Properties of Aluminium Bronze CA 104 Flanges
Ultimate Tensile Strength (N/mm²) |
Proof Stress (N/mm²) |
Elongation (%) |
650-700 |
320-400 |
10-12 |
Types Of Aluminium Bronze CA104 Flanges
Aluminium Bronze CA104 Slip-On Flanges
Aluminium Bronze CA 104 Weld Neck Flanges
Aluminum Bronze CA104 Blind Flange
CA104 Aluminium Bronze Socket Weld Flange
Bronze Alloy CA104 Ring Type Joint Flange
Aluminium Bronze CA104 Threaded Flanges
Aluminium Bronze CA104 Forged Flange
Aluminum Bronze CA 104 Lap Joint Flange
Aluminium Bronze CA104 Flat Face Flange
Other Types Of Aluminium Bronze CA104 Flanges
- Aluminium Bronze CA104 Loose Flanges
- CA104 Aluminium Bronze Long Weld Neck Flanges
- Bronze Alloy CA 104 Lap Joint Flanges
- Aluminium Bronze CA 104 Slip On Flanges
- Bronze Alloy CA104 Socket Weld Flanges
- Aluminum Bronze Grade CA104 Forged Flanges
- Aluminium Bronze CA104 Blind Flanges
- Aluminium Bronze CA 104 Weld Neck Flanges
- Aluminium Bronze CA104 Ring Type Joint Flanges
- CA 104 Aluminum Bronze Threaded Flanges
- Bronze Alloy Grade CA104 Plate Flanges
- Aluminium Bronze CA104 Pipe Flanges
- Aluminium Bronze CA104 Ring Type Joint Flanges
- ASME B16.5 Bronze Alloy CA 104 BLRF Flanges
- CA104 Aluminium Bronze SWRF Flange
- Aluminum Bronze CA 104 Blind Flange
- Aluminium Bronze CA104 Welding Neck Flange
- Bronze Alloy CA104 Flat Face Flanges
- Grade CA 104 Aluminum Bronze Screwed Flanges
- Aluminium Bronze Grade CA104 RTJ Flanges
- Aluminium Bronze CA 104 SORF Flanges
- CA 104 Aluminium Bronze Socket weld Flanges
- Aluminium Bronze Alloy CA 104 Slip on Flanges
- CA 104 Aluminium Bronze Alloy PN 10 Flange
CA 104 Aluminium Bronze Flanges Price, Dimension, Weight
CA104 Aluminium Bronze Industrial Application
Power Generation Industry
Export & Supply Destination of Aluminium Bronze CA 104 Flanges
-
Europe
-
Asia & Middle East
-
Africa
-
America
-
Oceania
- Countries - Ireland, France, Ukraine, Sweden, Cyprus,
Bulgaria, Switzerland, Malta, Latvia, Monaco, Czechia/Czech
Republic, Portugal, Luxembourg, United Kingdom, Norway,
Azerbaijan, Greece, Hungary, Spain, Croatia, Poland,
Austria, Netherlands, Finland, Italy, Liechtenstein,
Belgium, Denmark, Estonia, Moldova, Slovakia, Turkey,
Russia, Serbia, Lithuania, Romania, Germany, Belarus.
- Cities - Szczecin, Paris, Munich, Varna, Genoa,
Marseille, Bologna, imișoara, Bratislava, Espoo, Palma de
Mallorca, Athens, Kraków, Stockholm, Hanover, Nice, Galați,
Riga, Utrecht, Nuremberg, Lisbon, Amsterdam, Budapest,
Palermo, Constanța, Málaga, Prague, Florence, Essen, Iași,
Dresden, Cologne, Sofia, Karlsruhe, Hamburg, Antwerp, Las
Palmas, Łódź, Rotterdam, Düsseldorf, Zagreb, Lyon, Dortmund,
Kaunas, Toulouse, Mannheim, Barcelona, Münster, Bilbao,
Naples, Copenhagen, Poznań, Malmö, Warsaw, Bielefeld, Milan,
Lublin, Duisburg, Turin, Bochum, Leipzig, Bonn, Valencia,
Dublin, Tallinn, Vilnius, Vienna, Brno, Gothenburg, Vila
Nova de Gaia, Córdoba, The Hague, Rome, Murcia, Cluj-Napoca,
Bydgoszcz, Wrocław, Alicante, Gdańsk, Madrid, Bremen,
Frankfurt am Main, Bari, Sintra, Plovdiv, Nantes, Wuppertal,
Stuttgart, Augsburg, Thessaloniki, Seville, Helsinki,
Aarhus, Zaragoza, Berlin, Bucharest.
- Countries - Nepal, Bahrain, Malaysia, Maldives,
Singapore, Afghanistan, Macau, Oman, British, Turkey,
Armenia, North Korea, Kuwait, Vietnam, Myanmar, India,
Jordan, Indonesia, Qatar, Japan, Lebanon, Azerbaijan, China,
Philippines, Saudi Arabia, Taiwan, Bangladesh, Bhutan, Iran,
Russia, Kyrgyzstan, Sri Lanka, Hong Kong, United Arab
Emirates, Thailand, South Korea, Israel, Mongolia, Egypt,
Iraq.
- Cities - Nagpur, Kaohsiung, Hong Kong, Wuhan,
Chongqing, Tehran, Hangzhou, Kawasaki, Chennai, Dubai,
Xiamen, Changsha, Sapporo, Mumbai, Foshan, Ahmedabad,
Rawalpindi, Surat, Manila, Daegu, Peshawar, Incheon,
Yerevan, Tbilisi, Tainan, Dhaka, Istanbul, Yekaterinburg,
Delhi, Wenzhou, Davao City, Bengaluru, Taipei, Shenyang,
Seoul, Kyoto, Chittagong, Ankara, Phnom Penh, Shenzhen,
Shymkent, Omsk, Zhengzhou, Suzhou, Beijing, Fukuoka,
Kolkata, Surabaya, Quezon City, Ranchi, Xi'an, Tokyo,
Zhongshan, Caloocan, Taoyuan, Dongguan, Bandung, Bangkok,
Faisalabad, Jeddah, Shanghai, Hyderabad, Busan, Pyongyang,
Yangon, Hanoi, Novosibirsk, Riyadh, Shantou, Tianjin,
Almaty, Lahore, Jakarta, Lucknow, Chelyabinsk, Hefei, Kochi,
Kuala Lumpur, Quanzhou, Taichung, Vadodara, Baku,
Krasnoyarsk, Khulna, New Taipei City, Astana, Hyderabad,
Guangzhou, Zunyi, Ho Chi Minh City, Kobe, Yokohama, Chengdu,
Osaka, Kabul, Baghdad, Jaipur, Medan, Pune, Izmir, Nanjing.
- Countries - Costa Rica, Panama, El Salvador, United
States of America, Dominican Republic, Guyana, Peru,
Bahamas, Chile, Dominica, Antigua and Barbuda, Nicaragua,
Venezuela, Grenada, Jamaica, Cuba, Guatemala, Uruguay,
Honduras, Saint Vincent and the Grenadines, Argentina,
Suriname, Saint Lucia, Paraguay, Canada, Bolivia, Brazil,
Ecuador, Mexico, Belize, Trinidad and Tobago, Haiti,
Colombia, Barbados.
- Cities - Toronto, Mexico City, Austin, Indianapolis,
Barranquilla, León, Fort Worth, Rosario, Lima, Goiânia,
Ottawa, Dallas, Ecatepec, Guatemala City, Manaus, Chihuahua,
Port-au-Prince, Maracaibo, San Antonio, Los Angeles,
Guadalajara, Tegucigalpa, San Francisco, Guarulhos, Houston,
Valencia, Calgary, São Paulo, Duque de Caxias, Philadelphia,
Edmonton, San Diego, Charlotte, Natal, Campo Grande,
Acapulco, Córdoba, Montreal, Mérida, Zapopan, Cali, Belo
Horizonte, São Gonçalo, Guayaquil, Nezahualcóyotl, Brasília,
Ciudad Guayana, Rio de Janeiro, Recife, Managua, El Alto,
Santo Domingo, Montevideo, Barquisimeto, Hermosillo,
Santiago, Ciudad Juárez, Havana, New York, Porto Alegre, São
Luís, Medellín, Columbus, Monterrey, Bogotá, Trujillo,
Phoenix, Chicago, Belém, Curitiba, Jacksonville, Salvador,
San Jose, Denver, Buenos Aires, Puebla, Tijuana, Campinas,
Fortaleza, Quito, Santa Cruz, Caracas.
- Countries - Marshall Islands, Kiribati, Papua New
Guinea, Tuvalu, Tonga, Vanuatu, New Zealand, Solomon
Islands, Australia, Fiji, Micronesia, Samoa, Palau, Nauru.
- Cities - Papeete, Wollongong, Perth, Gold Coast,
Bendigo, Auckland, Adelaide, Sydney, Dunedin, Honiara,
Wellington, Palmerston North, Brisbane, Nouméa, Hobart,
Toowoomba, Ballarat, Sunshine Coast, Melbourne, Tauranga,
Canberra–Queanbeyan, Hamilton, Christchurch, Central Coast,
Honolulu, Geelong, Albury–Wodonga, Mandurah, Suva,
Newcastle–Maitland, Launceston, Darwin, Townsville, Port
Moresby, Lae, Cairns.