Raw Material Selection
The manufacturing process of buttweld fittings begins with the careful selection of raw materials.
Monel 400 Buttweld Fittings
Monel 400 Buttweld Fittings are pipe fittings made from Monel 400 alloy, a nickel-copper alloy known for its excellent corrosion resistance and high strength. These fittings are specifically designed to be joined to pipes using the buttwelding technique, which involves the fusion of the fitting and the pipe through heat and pressure. Monel 400, the base material for these fittings, is composed primarily of nickel (approximately 67%) and copper (around 23%). It also contains small amounts of iron, manganese, carbon, and other elements. This alloy offers exceptional resistance to various corrosive environments, including seawater, acids, alkalis, and reducing conditions.
Table Of Content
- Manufacturing Process Of Monel 400 Buttweld Fittings
- Specification Of Alloy 400 Butt Weld Fittings
- Monel 400 Buttweld Fittings Equivalent Grades
- Chemical Composition of Alloy 400 Buttweld Fittings
- Mechanical Properties of Monel 400 Buttweld Fittings
- Types Of Monel 400 Welded Fittings
- Other Types Of Monel 400 Seamless Fittings
- UNS N04400 Buttweld Fittings Price, Dimension, Weight
- Monel Alloy 400 Buttweld Fittings Industrial Application
- Export & Supply Destination of Monel Alloy 400 Buttweld Fittings
Monel 400 Buttweld Fittings come in a variety of types, including elbows, tees, reducers, crosses, caps, and more. They are available in different sizes, schedules, and configurations to suit specific piping requirements. The fittings are manufactured with precise dimensions and strict adherence to industry standards to ensure compatibility and seamless integration with existing piping systems.
Monel 400 Buttweld Fittings are renowned for their outstanding resistance to corrosion in a wide range of environments, including seawater, acids, alkalis, and various chemical solutions. The nickel-copper composition of Monel 400 alloy provides exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking.
Monel 400 Buttweld Fittings find applications in various industries and environments where corrosion resistance, strength, and durability are critical. Some of the common applications include marine and offshore, chemical processing plants, the petrochemical industry, refinery equipment, heat exchangers, process piping, and gas processing facilities, power generation, feedwater systems, condensers, and cooling water systems, the aerospace industry, desalination plants, and pharmaceutical manufacturing systems.
Cutting and Shaping
Once the raw materials are selected, they undergo a precise cutting and shaping process.
Heating and Forming
Heating the materials to a specific temperature ensures they become malleable, facilitating the shaping process.
Welding and Joining
These processes ensure secure and leak-proof connections, enhancing the reliability and longevity.
Finishing and Quality Control
After this the buttweld fittings undergo comprehensive finishing and quality control procedures.
Packaging and Delivery
To reach their destination in pristine condition, we employ careful packaging techniques.
| Specifications | ASTM B366 / ASME SB366 |
| Size | Seamless Butt Weld Fittings: 1/2" - 10" Welded Butt Weld Fittings: 1/2" - 48" |
| Thickness | SCH10, SCH20, SCH30, STD SCH40, SCH60, XS, SCH 80, SCH 100, SCH 120, SCH 140, SCH 160, XXS available with NACE MR 01-75 |
| Type | DN15-DN1200 |
| Dimensions | ASME/ANSI B16.9, ASME B16.28, MSS-SP-43, BS4504, BS4504, BS1560, BS10 |
| Bending Radius | R=1D, 2D, 3D, 5D, 6D, 8D, 10D or Custom MSS Sp-43 Stainless Steel Pipe Fitting |
| Size Range | ½" NB to 24" NB in Sch 10s, 40s, 80s, 160s, XXS. (DN6~DN100) ASTM B366 Stainless Steel Buttweld Fitting |
| Elbows | Angle : 22.5 deg, 30deg, 45 deg, 90 deg, 180 deg, 1.0D, 1.5D, 2.0D, 2.5D,
3D, 4D, 5D, 6D, 7D-40D . Standard: ASME B16.9, ASME B16.28, ASME B16.25, MSS SP-75 DIN2605 JISB2311 JISB2312 JISB2313, BS, GB, ISO |
| Connection | Welding |
| Manufacturing process | Forge, Cast, Push, Press, etc. |
| Key markets and industries |
Bitumen upgraders. Heavy oil refineries. Petrochemicals and acids. Nuclear power (mostly seamless). |
| Test Certificates | EN 10204/3.1B Raw Materials Certificate 100% Radiography Test Report Third Party Inspection Report, etc |
| Specialized manufacturer of | 90º Elbows, 45º Elbows, Tees, Crosses, Reducers, Pipe Cap, Stub End, Pipe Bend |
| We provide Material Test Certificates (MTC) as per EN 10204 3.1 and EN 10204 3.2, Test Certificates certifying NACE MR0103, NACE MR0175 | |
| STANDARD | WERKSTOFF NR. | UNS | JIS | BS | GOST | AFNOR | EN |
| Monel 400 | 2.4360 | N04400 | NW 4400 | NA 13 | МНЖМц 28-2,5-1,5 | NU-30M | NiCu30Fe |
| Grade | C | Mn | Si | S | Cu | Fe | Ni |
| Monel 400 | 0.30 max | 2.00 max | 0.50 max | 0.024 max | 28.00 – 34.00 | 2.50 max | 63.00 min |
| Element | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
| Monel 400 | 8.8 g/cm3 | 1350 °C (2460 °F) | Psi – 80,000 , MPa – 550 | Psi – 35,000 , MPa – 240 | 40 % |
Monel® Alloy 400 45 Degree Elbow
Monel® Alloy 400 Long Radius Elbow
Monel Alloy 400 Short Radius Elbow
Monel Alloy 400 Concentric Reducer
Monel Alloy 400 Eccentric Reducer
Nickel Alloy 400 Pipe Bend
Nickel Alloy 400 Tee
Monel 400 Cross
Monel 400 Stub End
Monel 400 Pipe Cap
Monel Alloy 400 Pipe Nipple
- Monel Alloy 400 Pipe Fittings
- Monel 400 Seamless Pipe Bend
- Monel Alloy 400 Schedule 10 Two Joint Pipe Fittings
- Monel 400 Schedule 40 180° LR Return Bend
- UNS N04400 Buttweld Fittings
- Monel Alloy 400 Seamless Pipe Elbow
- 2.4360 Seamless Fittings
- Monel 400 90° Weldable SR Elbow
- 2 inch Monel 400 Pipe Fittings
- UNS N04400 Buttweld Pipe Fittings
- UNS N04400 Welded Fittings
- Monel 400 Elbow
- Monel 400 Stub End
- Monel 400 Reducer
- ASTM B366 Nickel Alloy 400 45 Degree Elbow
- Monel 400 Reducing Tee
- ASME SB366 Nickel Alloy 400 Buttweld Cap
- Monel 400 Weldable 3D Elbow
- Monel 400 Lap Joint Stub End
- 2.4360 Equal Cross
- ASME B16.9 Monel 400 1D Elbow
- Monel 400 Sch 10 Lateral Tee
- Monel 400 U Bend
- Monel 400 SR Elbow
- Monel Alloy 400 180 Degree Elbow
- Monel 400 Pipe End Cap
- Monel Alloy 400 Schedule 40 Pipe Reducer
- ASTM B366 400 45° Long Radius Elbow
- MSS-SP-75 Monel Alloy 400 Buttweld Pipe Fittings
- Monel 400 End Pipe Cap
Ask Free Sample of Monel 400 Elbow, Tee, Reducer, Stub End Please Call On +91 9594327775 Or Mail Us On [email protected]
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