Melting and Casting
Steel and alloying metals are loaded into an electric arc furnace. Once in the furnace, the metal is heated to a specific temperature above its melting point, usually in excess of 2800°F.
How does Phosphorus Bronze 88/12 compare to other bronze alloys?
Phosphorus Bronze 88/12, or PB1 or PB102, stands out among bronze alloys due to its unique composition and properties. Compared to other bronze alloys, such as Phosphor Bronze 90/10 (PB2) or Silicon Bronze, Phosphorus Bronze 88/12 exhibits a slightly lower phosphorus content but a higher tin content. This composition results in a bronze alloy with excellent strength, good corrosion resistance, and improved wear resistance. Compared to Phosphor Bronze 90/10, which contains a higher phosphorus content, Phosphorus Bronze 88/12 demonstrates increased strength and hardness.
Table Of Content
What is the composition of Phosphorus Bronze 88/12 bars, rods, and wires?
Phosphorus Bronze 88/12 bars are composed of a specific alloy mixture that gives them distinct properties. The composition of Phosphorus Bronze 88/12 typically consists of 88% copper (Cu) and 12% tin (Sn). In addition to copper and tin, a small amount of phosphorus is added, usually, around 0.2-0.4%, contributing to the alloy's enhanced strength and wear resistance.
Phosphorus Bronze 88/12 rods are crafted from an alloy blend carefully formulated to provide specific properties. The composition of Phosphorus Bronze 88/12 rods typically consists of 88% copper (Cu) and 12% tin (Sn). Additionally, a small amount of phosphorus, typically around 0.2-0.4%, is added to the alloy to further enhance its characteristics. The high copper content ensures excellent thermal and electrical conductivity, making Phosphorus Bronze 88/12 rods well-suited for applications that require efficient heat transfer or electrical conduction.
Phosphorus Bronze 88/12 wires comprise a specific alloy blend to provide desired characteristics. The composition of Phosphorus Bronze 88/12 wires typically consists of 88% copper (Cu) and 12% tin (Sn). In addition to copper and tin, a small amount of phosphorus is added, usually around 0.2-0.4%, to further enhance the alloy's properties. The high copper content in Phosphorus Bronze 88/12 wires ensures excellent electrical conductivity, making them suitable for applications that efficiently transmit electrical signals or power. The tin content contributes to the alloy's hardness and corrosion resistance, allowing the wires to withstand exposure to moisture, corrosive environments, or harsh conditions.
| Standard | ASTM B139, B159 / ASME SB139, AB159 |
| Dimensions | EN, DIN, JIS, ASTM, BS, ASME, AISI |
| Size | Diameter: 3-~800mm |
| Hex Bar size | 2-100mm A/F |
| Flat bar size | Thickness: 2 -100mm |
| Width: 10 to 500mm | |
| Square bar size | 4 to 100mm |
| Wire Length | Cut Lengths: 0.125" to 72" No Limit on Spooled Lengths |
| Wires Diameter | 0.0004" to 0.040" 10 microns to 1.0 mm Other Sizes on Request |
| Wire Condition | M, Y, 1/2Hard |
| Angle Bar Size | 3mm*20mm*20mm~12mm*100mm*100mm |
| Rectangular Bars Section | 3.0 to 12.0mm thickness |
| Hollow Bar | 32mm OD x 16mm ID to 250mm OD x 200mm ID) |
| Threaded Bar Billet Size | 1/2 to 495mm Diameter |
| Rectangular Size | 33 x 30mm to 295 x 1066mm |
| Hex Bars Finish | Cold (bright) drawn, centreless ground, hot rolled, smooth turned, peeled, slit rolled edge, hot rolled annealed, Rough Turned, Bright, Polish, Grinding, Centreless Ground & Black |
| Hollow Bar Tolerance | H8, H9, H10, H11, H12, H13K9, K10, K11, K12 or as per clients’ requirements |
| T-Bar Surface | Bright, Hot Rolled Pickled, Cold Drawn, Sand Blasting Finished, Polished, Hairline |
| Tempers | Tempers range from dead soft annealed to ultra spring temper |
| Condition | Hardened & tempered, annealed |
| Cold Rolled Bar Technique | Hot Rolled, Cold Drawn, Cold Rolled, Forged Round Bar, Rod |
| Form | Round, Rod, T-Bar, Channel Bar, Precision Ground Bar, Flat Bar, Square, Blocks, Round Rod, Rings, Hollow, Triangle, Rectangle, Hex (A/F), Threaded, Half Round Bar, Profiles, Billet, Ingot, I/H Bar, Forging etc. |
| Wire available in form of | Flat, Coil, mesh, Knitted wire mesh, spring, stranded and twisted |
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